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Technological developments are happening at a rapid pace. Machine builders want to adapt to changing market demand and competition, while machines are becoming increasingly complex. At the same time, they want to be able to distinguish themselves. How do you maintain control over system integrations as they become increasingly complex?

The perfect balance

In the Controls Engineering department, we develop industrial control systems. What makes our work special is the combination of our own standard "building blocks" and customized software. This mix ensures that we can work both efficiently and flexibly. It's always about finding the right balance between standardization and customization. This is a challenge that inspires us every day. In this Tech Talk, I'll take you behind the scenes of our proven building blocks and show you how they add real value for machine builders.

Rens Werink
Controls Architect

Standardization and customization

RIWO is a brand-independent system integrator. We invest in research and development of industrial automation and control systems. The system integration processes result in modular technology building blocks combined with customization. The knowledge gained from previous projects is integrated into these building blocks. 

By using these building blocks as a starting point, systems can be implemented quickly and efficiently. The building blocks are proven and contribute to stability, predictability, and reliability in projects. At the same time, this approach allows engineers to apply their creativity and expertise to tailor solutions where necessary. This makes it possible to design a system that meets the specific needs of the machine builder.

Standardization enables consistent quality, while customization provides scope for innovative solutions tailored to the system. The approach focuses on finding the optimal balance between standardized building blocks and custom software for specific applications.

Collaboration: the key to success

Modern systems are becoming increasingly complex. Simply using modular software with some customization does not lead to a solution that makes a real difference. We work closely with other departments, with multidisciplinary collaboration ensuring that complex projects run smoothly from the initial design phase through to delivery. By combining the input of different teams, both technical and operational risks are identified and resolved early in the process. This leads to more efficient processes and better functioning systems. This accumulated knowledge is also integrated into the building blocks.

Value for machine builders

Machine builders want to adapt to changing market demand and competition while machines are becoming increasingly complex. How can they benefit from our combination of proven building blocks, customization, and multidisciplinary collaboration?

  • Flexibility
    Product development is more flexible. Existing building blocks can be combined and adapted, allowing product lines to be quickly expanded or modified.
  • Cost savings
    Modular product development reduces costs by allowing machine builders to reuse existing building blocks instead of developing systems from scratch. The use of proven building blocks reduces development costs and contributes to a more efficient use of resources.
  • Quality
    The tested and optimized building blocks can be easily assembled by engineers, improving the usability and quality of machines. This reduces the risk of technical problems and errors.
  • Time to market
    Assembling machines and systems from proven building blocks shortens development time and allows machine builders to focus on designing unique features and integrating functionality.
  • Risk management
    Building blocks represent proven technologies, allowing machine builders to limit the risk involved in new product development. Existing building blocks can be updated or modified with lower risk, eliminating the need for unfamiliar technologies or processes. This makes it possible to scale up production numbers more quickly, which is particularly relevant when demand for a machine is increasing.
  • Future-proofing
    The use of modular building blocks makes it easier for machine builders to anticipate technological changes. Engineers can easily replace old building blocks with newer versions to keep pace with technological developments.
  • Service level
    Machines constructed from modular building blocks are easier to maintain and repair. The necessary knowledge is explicitly documented and can be easily shared with multiple employees, which increases the efficiency of maintenance and repair processes.
  • Collaboration
    Proven building blocks promote collaboration and knowledge sharing by giving employees a clear overview of available building blocks and their applications. Concrete references and case studies make it easier to visualize the final result, which supports the efficiency of the work process and communication between team members.
  • Customer focus
    Machines composed of modular building blocks enable machine builders to respond quickly to customer needs. Existing modules can be modified or new combinations of building blocks developed to meet specific requirements, resulting in solutions that are better tailored to the customer's specific needs.
  • Sustainability
    Reusing building blocks reduces waste, minimizes the resources needed to develop new technologies, and extends the life of existing machines through updates. 
Practical application

As an example, I will take Automated Guided Vehicles (AGVs). Companies around the world are increasingly using AGVs to improve efficiency, reduce costs, and enhance safety. AGVs are used in a wide variety of industries: from automatic self-driving feeding robots to AGVs that move materials and products in production environments. However, many functionalities are overarching. Examples include advanced navigation systems for reliable detection and obstacle avoidance, and the integration of sensors and actuators for real-time feedback and control. By using standardized platforms and building blocks, the development time for a new AGV is significantly reduced.

Building the future together

Controls Engineering is a dynamic and continuously evolving process that requires constant attention and adaptation. The process offers opportunities for growth and enables us to respond effectively to ever-changing customer demands. Engineers work in a challenging and inspiring environment, where they can further develop their skills and put their expertise to good use.
The right balance between efficiency and innovation ensures that projects are both reliable and progressive. This enables our team to deliver high-quality systems that are not only technically robust, but also optimally suited to the specific needs of machine builders. Through this approach, Controls Engineering delivers concrete added value and contributes to distinctive solutions within the market.

Does your company need the optimal balance between proven building blocks and customization? Are you looking for more information or advice? Contact us for a no-obligation consultation!

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