Optimized dough production

The process in industrial bakeries is complex because of the many variables that must be managed, such as accurately weighing and mixing ingredients, controlling environmental factors such as temperature and humidity for optimal fermentation and ripening, and managing different production lines for various bread and pastry products. There are major physical differences, bakeries differ process-wise and structurally. In addition, strict quality and safety standards must be met throughout the process and logistics and distribution must be managed efficiently to get fresh products to customers on time, further adding to the complexity. The overall process must be easily displayed so that operators can maintain constant overview.

Using SmartBakery Next, a variety of industrial bakeries for bread and pastries can be set up modularly. Through smart batching algorithms in RIMOTE process and all kinds of modular structures that can be set up by service engineers in RIMOTE production, complex process control can be realized in any industrial bakery. In particular, dough preparation is a complex module that sets SmartBakery Next apart in the industry. It also provides a single dashboard from silo to packaging, quality assurance and all kinds of insights.

The system integrates sensors to continuously monitor different variables in the baking process. It interfaces with a variety of production machines on the line. Based on this real-time data, advanced control algorithms are used to control the production machines, constantly optimizing and adapting the process to changing conditions. This allows bakeries to operate more efficiently, consistently deliver high-quality products and meet strict quality standards.